Easy methods to Use Lean Robotics to Automate Your CNC Machine

CNC machines are wonderful instruments for creating high-quality elements and merchandise shortly. Some machines are very subtle with excessive levels of automation constructed into the machines themselves.

However even one of the best CNC machines can nonetheless profit from some additional automation. There are some duties that your CNC machine won’t ever be capable of do mechanically. Resembling loading and unloading the machine.

That is the place robots are available in…

Lean Robotics offers a strategy for including robotic automation to your corporation. It applies to all industrial robots functions, not simply CNC automation. Nonetheless, the methodology could be very useful if you find yourself making an attempt to automate your CNC machines.

Here’s a fast overview of how Lean Robotics can assist you enhance your CNC machine operations.

What’s Lean Robotics?

Lean Robotics is a strategy that mixes some rules of Lean Manufacturing to the follow of deploying and utilizing robots. Its purpose is to create a manufacturing course of that’s extra environment friendly with the assistance of robotics.

The Lean Robotics methodology is break up into 3 distinct levels:

1. Design — Within the design stage, you’ll develop a plan for a way you’ll automate your manufacturing course of. This consists of deciding which duties you need to automate and choosing the fitting robotic options for the job.

2. Combine — Within the integration stage, you’ll set up the robots and combine them into your present manufacturing course of. You are able to do this by working with a robotics integrator or by doing it your self, which is now very attainable for CNC automation due to the arrival of machine tending software kits.

3. Function — Within the function section, you’ll monitor and optimize your automated manufacturing course of. This will embrace organising knowledge assortment techniques to trace robotic efficiency, making modifications to the robotic system as mandatory, and coaching extra workers on the right way to use the robots.

By utilizing Lean Robotics, you can also make the method of deploying robots simpler and extra environment friendly than should you had been to deploy robots with out it.

How can Lean Robotics assist automate your CNC machines?

Lean Robotics can assist you automate any robotic course of.

For machine tending, Lean Robotics is especially helpful as the roles surrounding CNC machines are extremely repetitive – equivalent to loading, unloading, and sorting workpieces. When carried out manually, such duties are boring for human operators to carry out, making them excellent for robots.

The problem for a lot of producers is that they’re unfamiliar with robotics. It is onerous to know the right way to apply robots successfully if you find yourself unaware of the capabilities of the expertise.

The methodology helps you simply navigate this new expertise with out it turning into overwhelming. It’s simple to know and implement, even when the undertaking is being carried out by machinists with no earlier robotics expertise.

You possibly can apply robots to many sorts of CNC machines together with lathes, milling machines, and extra.

7 advantages of utilizing Lean Robotics for CNC machining

Why must you use the Lean Robotics methodology to automate your CNC machines with robots?

Listed below are some invaluable advantages you may acquire by following this technique:

1. Time saved in deployment — Lean Robotics focuses on a fast and simple deployment. This permits for a sooner deployment time and reduces the quantity of effort wanted to get the robotic up and working.

2. Diminished waste in robotics course of — Waste discount is a core a part of Lean Robotics. In addition to the robots decreasing waste in your CNC course of, you cut back waste additional by making your robotic deployment course of extra environment friendly.

3. Improved consistency of your merchandise — Robotic automation can assist you produce your merchandise extra constantly by eradicating the inconsistencies attributable to guide machine tending. This will cut back prices related to rework and scrap.

4. Happier machinists and different workers — Persons are happier after they perceive the applied sciences that they use of their work. The Lean Robotics methodology locations significance on involving your crew from the beginning.

5. Much less put on and tear on CNC machines — Robotics can assist to scale back the damage and tear on CNC machines because it means that you can optimize all steps of the machining course of, not simply these steps carried out by the machine itself.

6. Higher understanding of automation expertise — When everybody understands robotics, they are going to start to see many extra ways in which you should use automation to enhance your processes. You need to use the learnings out of your first deployment to automate much more duties sooner or later.

7. Capacity to repeatedly enhance your automation — Lean Robotics encourages you to repeatedly monitor and consider the efficiency of your robotic system. With this knowledge, you may determine areas for enchancment and make changes as required. This ensures your setup runs extra effectively.

By following the Lean Robotics methodology in your CNC machine tending, you may entry the advantages of automation a lot faster. This can provide you a aggressive edge over different producers who do not but use robotic automation.

Easy methods to get began with Lean Robotics in your individual store

It doesn’t matter what manufacturing trade you’re in, likelihood is that Lean Robotics can assist you enhance your operations.

For those who’re serious about utilizing Lean Robotics to hurry up your subsequent robotics undertaking, an excellent place to begin is to try our devoted web site. You possibly can learn extra in regards to the methodology, get the e book, and entry a complete load of helpful assets that can assist you get began.

However what if you have not obtained time to find out about Lean Robotics earlier than you employ robots?

What if you wish to automate your CNC machine… instantly!?

One of many quickest methods to get began with CNC machine tending is to make use of an software equipment, just like the Robotiq Machine Tending Answer. We now have built-in the Lean Robotics philosophy into the answer, which incorporates all the pieces it’s essential automate your CNC machine.

What has held you again from automating your CNC machines prior to now? Inform us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.