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2D Transistors, 3D Chips, and Extra Mad Stuff


The 69th Annual IEEE Worldwide Electron System Assembly is about to begin on 9 December, and the convention teaser reveals that researchers have been extending the roadmap for plenty of applied sciences, notably these used to make CPUs and GPUs.

As a result of chip firms can’t carry on growing transistor density by cutting down chip options in two dimenstions, they’ve moved into the third dimension by stacking chips on prime of one another. Now they’re working to construct transistors on prime of one another inside these chips. Subsequent, it seems seemingly, they may squeeze nonetheless extra into the third dimension by designing 3D circuits with 2D semiconductors, reminiscent of molybdenum disulfide. All of those applied sciences will seemingly serve machine studying, an utility with an ever-growing urge for food for processing energy. However different analysis to be offered at IEDM reveals that 3D silicon and 2D semiconductors aren’t the one issues that may preserve neural networks buzzing.

3D Chip Stacking

Rising the variety of transistors you may squeeze right into a given space by stacking up chips (known as chiplets on this case) is each the current and way forward for silicon. Typically, producers are striving to extend the density of the vertical connections between chips. However there are issues.

One is a change to the location of a subset of chip interconnects. Starting as quickly as late 2024 chipmakers will begin constructing energy supply interconnects beneath the silicon, leaving knowledge interconnects above. This scheme, known as bottom energy supply, has all kinds of penalties that chip firms are figuring out. It seems like Intel will probably be speaking about bottom energy’s penalties for 3D units [see below for more on those]. And imec will look at the results for a design philosophy for 3D chips known as system expertise cooptimization (STCO). (That’s the concept that future processors will probably be damaged up into their fundamental capabilities, every operate will probably be by itself chiplet, these chiplets will every be made with the right expertise for the job, after which the chiplets will probably be reassembled right into a single system utilizing 3D stacking and different superior packaging tech.) In the meantime, TSMC will deal with a long-standing fear in 3D chip stacking—the right way to get warmth out of the mixed chip.

[See the May 2022 issue of IEEE Spectrum for more on 3D chip stacking technologies, and the September 2021 issue for background on backside power.]

Complementary FETs and 3D Circuits

A grey block with sections that appear smooth and others that appear rough. Lettering labels various parts.

TSMC is detailing a complementary FET (CFET) that stacks an nFET on prime of a pFET.

TSMC

With main producers of superior chips transferring to some type of nanosheet (or gate-all-around) transistor, analysis has intensified on the system that may comply with—the monolithic complementary discipline impact transistor, or CFET. This system, as Intel engineers defined within the December 2022 difficulty of IEEE Spectrum, builds the 2 flavors of transistor wanted for CMOS logic—NMOS and PMOS—on prime of one another in a single, built-in course of.

At IEDM, TSMC will showcase its efforts towards CFETs. They declare enhancements in yield, which is the fraction of working units on a 300-mm silicon wafer, and in cutting down the mixed system to extra sensible sizes than beforehand demonstrated.

In the meantime, Intel researchers will element an inverter circuit constructed from a single CFET. Such circuits may doubtlessly be half the dimensions of their peculiar CMOS cousins. Intel can even clarify a brand new scheme to provide CFETs which have totally different numbers of nanosheets of their NMOS and PMOS parts.

2D Transistors

A light grey blob's vertical undulations separate it from a black blob.

Metallic contacts mould across the fringe of a 2D semiconuctor (MoS2) to create a lower-resistance connection.

TSMC

Cutting down nanosheet transistors (and CFETs, too) will imply ever-thinner ribbons of silicon on the coronary heart of transistors. Ultimately, there received’t be sufficient atoms of silicon to do the job. So researchers are turning to supplies which can be semiconductors even in a layer that’s only one atom thick.

Three issues have dogged the concept that 2D semiconductors may take over from silicon. One is that it’s been very tough to provide (or switch) a defect-free layer of 2D semiconductor. The second is that the resistance between the transistor contacts and the 2D semiconductor has been method too excessive. And at last, for CMOS you want a semiconductor that may conduct each holes and electrons equally effectively, however no single 2D semiconductor appears to be good for each. Analysis to be offered at IEDM addresses all three in a single type or one other.

TSMC will current analysis into stacking one ribbon of 2D semiconductor atop one other to create the equal of a 2D-enabled nanosheet transistor. The efficiency of the system is unprecedented in 2D analysis, the researchers say, and one key to the outcome was a brand new, wrap-around form for the contacts, which lowered resistance.

TSMC and its collaborators can even current analysis that manages to provide 2D CMOS. It’s accomplished by rising molybdenum disulfide and tungsten diselenide on separate wafers after which transferring chip-size cutouts of every semiconductor to type the 2 varieties of transistors.

Reminiscence Options for Machine Studying

A grey wall with black vertical lines cut into it. Successive images show closer and closer detail of the black part.

Researchers in China constructed a machine studying chip that integrates layers of carbon nanotube transistors, silicon, and reminiscence (RRAM).

Tsinghua College/Peking College

Among the many greatest points in machine studying is the motion of information. The important thing knowledge concerned are the so-called weights and activations that outline the energy of the connections between synthetic neurons in a single layer and the knowledge that these neurons will cross to the subsequent layer. Prime GPUs and different AI accelerators prioritize this downside by conserving knowledge as shut as they’ll to the processing components. Researchers have been engaged on a number of methods to do that, reminiscent of transferring a number of the computing into the reminiscence itself and stacking reminiscence components on prime of computing logic.

Two cutting-edge examples caught my eye from the IEDM agenda. The primary is using analog AI for transformer-based language fashions (ChatGPT and the like). In that scheme, the weights are encoded as conductance values in a resistive reminiscence component (RRAM). The RRAM is an integral a part of an analog circuit that performs the important thing machine studying calculation, multiply and accumulate. That computation is finished in analog as a easy summation of currents, doubtlessly saving big quantities of energy.

IBM’s Geoff Burr defined analog AI in depth within the December 2021 difficulty of IEEE Spectrum. At IEDM, he’ll be delivering a design for methods analog AI can sort out transformer fashions.

One other attention-grabbing AI scheme arising at IEDM originates with researchers at Tsinghua College and Peking College. It’s based mostly on a three-layer system that features a silicon CMOS logic layer, a carbon nanotube transistor and RRAM layer, and one other layer of RRAM created from a unique materials. This mixture, they are saying, solves a knowledge switch bottleneck in lots of schemes that search to decrease the facility and latency of AI by constructing computing in reminiscence. In assessments it carried out an ordinary picture recognition job with the same accuracy to a GPU however virtually 50 instances quicker and with about 1/fortieth the vitality.

What’s significantly uncommon is the 3D stacking of carbon nanotube transistors with RRAM. It’s a expertise the U.S. Protection Superior Analysis Initiatives Company spent tens of millions of {dollars} growing right into a business course of at SkyWater Know-how Foundry. Max Shulaker and his colleagues defined the plan for the tech within the July 2016 difficulty of IEEE Spectrum. His workforce constructed the first 16-bit programmable nanotube processor with the expertise in 2019.

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